The construction of Ostwind 3 starts with the approval of the off- and onshore route as well as the on- and offshore substations. Preliminary construction measures will take place first.
Preliminary measures at sea
Along the offshore route, ships and convoys will repeatedly be active on 50Hertz’s behalf to prepare the route on the seabed. For this purpose, several thousands of rocks will be placed a few metres to the side of the route. Afterwards, a tugboat will pull a grapnel across the seabed along the planned route. The grapnel run removes such things as oil sails, chains and nets from the seabed. During the so-called pre-lay run, the actual cable laying is tested. For the transition from sea to land, the so-called landing point, horizontal directional drilling (HDD) is carried out to pass under the beach, minimising the impact on the landscape. A cable conduit is then pulled into the borehole which will later accommodate the cable.
Offshore cable laying
50Hertz is responsible for laying of the Ostwind 3 submarine cable in the seabed and is legally obliged to do so. Especially the water depth and the composition of the soil determine which laying technique is used. The bottom of the Baltic Sea has glacial characteristics and its composition varies from region to region. It consists of soft materials such as silt, sand and peat, but also of hard materials such as clay, marl and rocky soils. In case of soft soil conditions, the submarine cable is flushed or ploughed into the seabed. These methods are particularly considerate of nature and environment. If the seabed is extremely hard, rocky or very peaty, other laying tools are used, such as cutters or excavators. After laying, the cable is covered with seabed material. A cable system of around 100 km cannot be laid as a single piece, but consists of several cable sections. The individual sections are connected to each other with so-called joints (connectors).
Preliminary onshore construction measures
To prepare the onshore construction sites, various, publicly visible works will be carried out. Environmental protection measures are implemented, such as installing amphibian or reptile fences, putting up tree protection or removing woody plants outside of the bird breeding season. Furthermore, archaeological surveys are carried out and, if necessary, explosive ordnance is cleared. Furthermore, storage areas for construction materials and the construction sites themselves are set up.
Onshore cable laying
In the area of the landing point in Vierow, the cable route will continue another four and a half kilometres over land, up to the yet to be constructed Stilow substation in the municipality of Brünzow. When railway lines, streets, water bodies or biotopes are crossed, 50Hertz passes underneath them using closed construction wherever possible. For this purpose, horizontal directional drilling (HDD) and microtunnels are used. Just like for submarine cables, the length of the onshore cables is limited. Underground cables cannot be produced as a single piece. The route is therefore divided into several cable sections. All sections are connected by means of joints.
Onshore cable route for three systems
Along the onshore route, cable conduits for the Ostwind 4 and Bornholm Energy Island systems are installed together with the conduits for the Ostwind 3 cable system. Combined laying has the following benefits: simultaneous construction of three cable conduit systems takes around nine months and makes it unnecessary to repeat the work over the course of several years. As the construction of the cable conduits takes place in one go, the surface can still be used for agriculture after the work has ended (with the exception of the cable pits for later cable pulling).